The production process of shirt is a relatively complex process, involving fabric selection, cutting, sewing, ironing and other links.

• Fabric selection

1. According to the design needs and budget to determine the type of fabric, the common fabrics are pure cotton, polyester cotton, silk, linen, etc.
2. Determine the color and pattern of the fabric.

• Cutting

According to the size requirements of the shirt, cut the fabric according to the template or size. Such as adjusting neckline size, sleeve length, etc.

• Sewing

1. According to the style requirements of the shirt, sew the front, back, sleeves, cuffs and other parts.
2. Use the appropriate sewing thread, and choose different stitches and sewing methods according to the characteristics of the fabric.
3. For different parts, use different sewing methods, such as flat sewing, wrapping, small insert pendulum, etc., to improve the comfort and appearance of the shirt.
4. For the collar, cuffs and other details, fine sewing treatment to ensure its texture and stability.

• Iron

1. After the shirt is sewn, steam the shirt with a steam iron to make the appearance of the shirt more flat and regular.
2. Steam the shirt with a steam iron to relax the fabric and remove wrinkles on the fabric.

Common custom hat process has the following elements: embroidery, printing, hot fix rhinestone. Using a different process can make an ordinary hat become extraordinary.
Different process elements depend on different machinery.

• DTF Printer: Print the pattern transmitted by the computer to DTF film,then dry the film by the DTF Oven, and finally transfer the pattern to the hat by the cap heat press machine.

Advantage:High definition pattern printing,DTF printed patterns bright colors,lasting fast. Suitable for hats of all shapes and sizes,and different materials (‌ such as cotton, ‌ polyester, etc.) ‌. ‌ ‌

• Embroidery machine:Combined with different hat embroidery tools and materials, hats can be 3D embroidered, flat embroidered, applique embroidered. Import embroidery patterns, embroidery machine can easily display the design. Embroidery will give your products a more three-dimensional feel.

Advantage:Hat embroidery process is a natural pollution-free, no stimulation, no residue process, without adding any harmful body dyeing agent.

• Hot fix rhinestone machine:hotfix rhinestone can combine printing,embroidery and other crafts.Choose the right size rhinestone and use the ultrasonic rhinestone machine,to firmly attach the diamond to the fabric or leather.

Advantage:Suitable for craft hats,enhance the beauty of the hat,but also make the hat appreciate. More fashionable.

Jeans are a common item of clothing. They are popular for their durability, comfort and fashion. Let's learn about the fine craftsmanship and complex processes that jeans go through in the production process.

• Design and Pattern making: The first step in creating a pair of jeans is design and pattern making. Designers create style drawings and create templates to show the look, cut and details of the jeans.
• Material selection: Before making jeans, you need to choose the right denim fabric. Denim fabrics are typically made of 100% cotton and are favored for their durability and comfort.
• Printing and dyeing: Before making denim, it also needs to be printed and dyed. Printing is to add patterns and patterns, while dyeing can change the color of denim. These processes can be done by hand or by machine.
• Cut: Once the fabric is ready, start cutting. According to the design drawings of the jeans, the fabric is cut into the shape of the legs, pockets and other details.
• Sewing: Sew the cut fabric through the sewing machine. The legs, body and other details will be sewn together to form the basic structure of the jeans.
• Accessories and embellishments: Jeans usually have many different accessories and embellishments, such as zippers, buttons, and belt loops. These accessories and decorations will be added during this step.
• Cleaning and finishing: Once the jeans are finished, they also need to be cleaned and finished. This step gives the jeans a better feel and look.

Fashion is always changing, and the diversity of wear has been widespread in human life, from headdresses to shoes, people are pursuing different designs and different processing techniques.
For shoes, different decorative effects can also be added according to different fabrics.

• Embroidery machine:Can embroider canvas shoes, leather shoes. At the same time, the embroidery machine equipped with different devices can also make towel embroidery, rope embroidery, bead embroidery and so on.This is also one of our most traditional processes, and now the use of computerized embroidery machines can increase production efficiency.Equipped with embroidery tools, you can embroider shoes with various patterns.
• Hot fix rhinestone machine:This process is more suitable for manually ironing rhinestones, and you can also make shaking rhinestone templates, which are transferred using shoe heat transfer equipment.
• DTF printer:1.Print the pattern transmitted by the computer to DTF film,then dry the film by the DTF Oven, and finally transfer the pattern to the shoes by the shoes heat press machine.

The production process of t-shirt mainly includes screen printing, DTF Printer, DTG Printer, embroidery, sublimation Printer and other processes. Making clothes also includes cutting and sewing.
As a manufacturer with rich experience, Disen will recommend more suitable printing equipment for you. Different equipment determines the effect of the finished product, and also determines your sales.

• Embroidery machine:The embroidery process is suitable for smaller patterns and letters. The effect has a three-dimensional sense, you can choose 3D embroidery, towel embroidery, bead embroidery, rope embroidery, flat embroidery. But embroidery patterns need to be made digitally.
• DTF Printer:Prints patterns and logos through the DTF Printer machine, and then transfers the pattern to the T-shirt through the thermal transfer equipment, suitable for more complex patterns and colorful designs.
• DTG printer:Digital direct printing prints the pattern directly onto the T-shirt without the need for plate making. Suitable for complex patterns, rich details of the design. High color reproduction.
• Sublimation printer:The thermal sublimation process is to print the pattern to the sublimation paper, and then transfer it to the clothes through the thermal transfer equipment. But the fabric is only suitable for polyester, polyester fiber, not suitable for pure cotton.
• Rhinestone machine:You can define the pattern of T-shirt by shaking rhinestone machine,hot fix rhinestone,brush rhinestone machine.

To make a POLO shirt, it is necessary to use fabric cutting Machine, plotter, Sewing equipment including Interlock Sewing Machine, Overlock Sewing Machine, Button attaching machine, Lockstitcl Sewing Machine, Buttonhole Sewing Machine.

• Fabric preparation:First,need to choose the appropriate fabric,such as cotton,hemp,silk or polyester fiber and so on.According to the characteristics of the fabric and the requirements of processing method,cut.‌
• Cutting:according to the pattern and size of the Polo shirt,cut the fabric according to the template.The fabric needs to be unrolled before cutting,to avoid twisting the fabric.‌
• Printing:according to the design pattern,will be a variety of patterns and text printed on the fabric for printing.‌
• Stitching:will be cut fabric assembly stitching,including shoulders,cuffs and chest buttons,trims,etc.‌
• Trimming:will sew the finished part trimming,to ensure both beautiful and durable.‌
• Printing:For Polo shirts that need printing,can be printed at any stage of the production process.‌
• Ironing:finally do the whole ironing,put away the clothes neatly.‌